University College London

Case Study: High-Precision Polyurethane Resin Flooring for UCL London, Here East

Project Overview

Client: UCL London – Faculty of Engineering Sciences, Here East
Scope: Full replacement of existing floor with a seamless, heavy-duty polyurethane resin system
Area: 3,000m² high-tech engineering laboratory requiring precision flatness
Objective: Deliver a robust, slip-resistant, easy-to-clean floor that allows Air Bearing Modules to glide safely for moving heavy equipment and machinery

Challenges

• Existing resin floor required complete removal to prepare the substrate for precision installation
• Floor needed to be exceptionally flat and level to support air-bearing technology
• Expansion joints required careful protection and reinstatement to maintain structural integrity
• Surface had to meet strict operational, safety, and maintenance requirements for a high-tech research environment

Our Solution

1. Removal & Surface Preparation

• Removed existing resin floor using remote-controlled, diamond-bladed floor grinding equipment
• Thoroughly cleaned substrate to remove contaminants and debris
• Applied epoxy primer to promote adhesion and long-term performance

2. Substrate & Joint Preparation

• Identified and protected all expansion joints during installation
• Reinstated joints through cured resin to allow future movement and maintain durability

3. Resin Flooring Installation

• Applied 4mm self-smoothing polyurethane resin screed across the 3,000m² area for a seamless, level, hard-wearing surface
• Finished with coloured polyurethane seal coat to enhance durability, slip resistance, and ease of cleaning
• Applied a final seal coat to provide a uniform, high-quality finish

Results & Benefits

Feature	Outcome
Durability	Seamless, robust surface capable of withstanding heavy equipment movement and high foot traffic
Safety	Slip-resistant, smooth surface ensures safe operation of Air Bearing Modules and equipment
Maintenance	Smooth, sealed surface allows quick, efficient cleaning and upkeep
Precision	Extremely flat, level surface meets stringent operational tolerances for high-tech research
Longevity	High-quality polyurethane resin and properly reinstated joints ensure long-term performance

Impact: UCL London now has a future-proof flooring solution that supports advanced engineering operations while improving safety, efficiency, and maintenance.

Why GSS Flooring

• Specialist in high-performance polyurethane and epoxy resin flooring solutions for educational & research institutions, and all other industries and environments.
• Precision installation to meet stringent operational and tolerance requirements
• Tailored solutions designed for safety, durability, and long-term performance

Contact us for a free quotation and advise on how GSS Flooring can transform your workplace with a new resin flooring installation.