Cordwallis Group
9 mm Polyurethane Screed
Case Study: Heavy-Duty Polyurethane Flooring for The Cordwallis Group
Project Overview
Client: The Cordwallis Group – a leading HGV repair facility
Scope: Full replacement of existing floor with a durable, heavy-duty polyurethane system
Area: High-traffic repair bays including service pits, rolling roads, and MOT Bay
Objective: Deliver a robust, impact-resistant, antislip floor that meets industry safety standards and simplifies maintenance.
Challenges
- Worn, oil-contaminated plastic tiles unsuitable for heavy-duty use
- High HGV traffic requiring a floor with exceptional impact resistance
- Expansion joints needed reinstatement to prevent cracking
- Compliance with safety and operational standards
Our Solution
- Removal & Surface Preparation
- Lifted and removed existing plastic tiles using a ride-on tile-lifting bobcat
- Extensive grinding to remove years of oil contamination
- High-powered Husqvarna extraction units to eliminate all dust and debris
- Polyurethane Screed Installation
- Applied 9mm polyurethane screed engineered for heavy impact and high traffic
- Expansion joints reinstated after curing for long-term durability
- Protective Coatings & Finishing
- UV-stable, antislip polyurethane seal coat applied for enhanced safety and easy cleaning
- Clear line markings added around pits, rolling roads, and MOT Bay to meet industry standards
Results & Benefits
| Feature | Outcome |
| Durability | Withstands HGV traffic, heavy impact, and oil contamination |
| Safety | Antislip surface and clearly marked zones reduce hazards |
| Maintenance | Smooth, sealed surface allows quick, efficient cleaning |
| Longevity | High-quality polyurethane and properly reinstated expansion joints ensure long-term performance |
Impact: The Cordwallis Group now operates with a future-proof flooring solution that enhances safety, efficiency, and operational reliability.
Why GSS Flooring
- Expertise in heavy-duty polyurethane flooring solutions
- Precision installation for long-term durability
Tailored solutions that meet both safety and operational requirements
Project Details
Resin System 9 mm Polyurethane Screed
Client Cordwallis Group
Location Reading
Area 500 m2
Installation 10 days
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