BAE SYSTEMS

Project Description

Case Study: Heavy-Duty Resin Flooring for BAE Systems, Portsmouth Naval Base

Project Overview

Client: BAE Systems – Naval Storage Facility, Portsmouth, UK
Scope: Full installation of a high-performance epoxy resin flooring system
Area: Storage and operational zones requiring heavy machinery load capacity
Objective: Deliver a durable, chemical-resistant, slip-resistant floor capable of withstanding heavy equipment, frequent foot traffic, and potential chemical exposure, while ensuring safety and long-term performance

Challenges

• Facility required a flooring system that could handle the weight and movement of heavy machinery without compromising structural integrity
• Exposure to chemicals necessitated a seamless, resistant floor to prevent corrosion and damage
• Maintaining safety was critical, requiring a slip-resistant surface compliant with health and safety regulations
• The floor needed to be durable, easy to maintain, and suitable for high-traffic industrial use

Our Solution

1. Surface Preparation

• Mechanically prepared the existing concrete substrate using shot blasting to ensure optimal adhesion
• Thoroughly cleaned to remove debris and contaminants
• Applied a high-quality epoxy primer to enhance bonding and durability

2. Resin Application

• Applied a multi-layer epoxy system:
  • Primer Layer: Sealed and prepared the substrate
  • Mid-Coat: Built thickness and reinforced load-bearing capacity
  • Topcoat: Provided a slip-resistant, chemical-resistant finish for safe, long-lasting use

3. Finishing & Safety

• Conducted rigorous adhesion and thickness tests throughout installation
• Achieved a seamless, non-porous surface resistant to chemical penetration
• Slip-resistant topcoat ensured compliance with safety standards while maintaining durability

Results & Benefits

Impact: BAE Systems now has a safe, durable, and chemical-resistant flooring solution that meets the operational demands of a high-traffic naval storage facility, ensuring long-term performance and minimal maintenance.

Why GSS Flooring

• Specialists in high-performance epoxy and resin flooring for industrial environments
• Expertise in delivering durable, chemical-resistant flooring for heavy machinery areas
• Tailored solutions that combine durability, safety, and low-maintenance performance

Contact GSS Flooring for a free quotation and discover how our resin flooring solutions can provide long-lasting, high-performance surfaces for your facility.