Isle of Wight Cheese Co.

Case Study: Heavy-Duty Polyurethane Flooring for Isle of Wight Cheese Factory

Project Overview

Client: Isle of Wight Cheese Factory, UK
Scope: Full installation of a high-performance polyurethane flooring system
Area: Production and processing zones with heavy machinery and frequent washdowns
Objective: Deliver a durable, chemical-resistant, hygienic floor capable of withstanding heavy machinery, constant foot traffic, and exposure to water and cleaning chemicals, while ensuring safety and long-term performance

Challenges

• Existing floor levels were incorrect and was prone to water pooling during washdowns, creating hygiene and safety risks
• Flooring needed to support heavy machinery and high foot traffic without cracking or degrading
• Maintaining hygiene standards required a seamless, easy-to-clean surface
• Floor needed chemical resistance to cleaning agents and long-term durability in a food production environment

Our Solution

1. Surface Preparation

• Prepared existing substrate and corrected insufficient slopes using a resin mortar build-up around the perimeter to ensure proper water runoff
• Ensured a level, durable surface capable of supporting production equipment

2. Polyurethane Screed Application

• Installed a 9 mm polyurethane screed over three days, achieving consistent thickness and uniform finish
• Provided a strong, resilient floor able to withstand machinery, foot traffic, and daily cleaning

3. Coving & Finishing

• Installed radial coving with 2 mm stainless steel trim, 100 mm high, creating a hygienic transition between floor and walls
• Applied a polyurethane seal coat to the floor and coving to enhance chemical resistance and facilitate maintenance
• Introduced expansion joints to accommodate structural movement and prevent future cracking

Results & Benefits

Impact: The Isle of Wight Cheese Factory now benefits from a high-performance, hygienic, and resilient production floor, supporting current operations and future expansion while minimizing maintenance requirements

Why Choose Our Flooring Solutions

• Specialists in high-performance polyurethane and resin flooring for food production and industrial environments
• Expertise in durable, chemical-resistant, hygienic flooring systems for heavy machinery and high-traffic areas
• Tailored solutions that combine safety, durability, and low-maintenance performance

Contact us for a free consultation and discover how our flooring solutions can deliver long-lasting, high-performance surfaces for your facility