Portsmouth Aviation

Project Description

Portsmouth Aviation commissioned GSS Flooring to replace the worn and failing floor within its chemical treatment room. The brief required a highly robust and chemical-resistant resin flooring system capable of withstanding continuous heavy-duty use and prolonged exposure to aggressive chemicals used during the manufacturing process.

The project demanded a seamless, durable finish that would enhance safety, improve longevity, and perform reliably within a challenging aerospace production environment.

Preparation Process

The first phase of the project involved the complete removal of the existing tiled floor finish. Following removal, the exposed concrete substrate was mechanically prepared using advanced diamond grinding technology to eliminate residual adhesives and contaminants while creating a sound, profiled surface suitable for resin application.

During preparation, it became evident that the underlying concrete slab was significantly uneven and unsuitable for direct resin installation.

Substrate Preparation and Levelling

To correct the irregularities and achieve the required tolerances, a 15mm modified cement-based levelling screed was installed across the entire treatment room. This process ensured a structurally sound and level foundation for the new flooring system.

Once cured, the screed was primed with an epoxy DPM (Damp Proof Membrane) primer to provide moisture control and promote optimal adhesion of the resin system.

Resin Flooring Application

A 4mm self-smoothing polyurethane resin screed was then installed across the full area, delivering a seamless, heavy-duty surface with excellent resistance to chemical attack, impact, and abrasion. This specification is particularly suited to high-demand industrial and aerospace environments.

Following curing, two applications of a chemical-resistant resin seal coat were applied to enhance durability and provide additional protection against the harsh substances used within the treatment process.

To improve operational safety and define pedestrian routes, blue walkways with white line markings were applied over the finished surface.

Outcome

The completed flooring system provides Portsmouth Aviation with a seamless, hard-wearing, and chemically resistant surface designed specifically for the rigours of a chemical treatment environment.

In addition to delivering long-term durability and reduced maintenance requirements, the new resin floor enhances workplace safety through clearly defined walkways and a smooth, easy-to-clean finish. The result is a high-performance, future-proof flooring solution tailored to the demands of modern aerospace manufacturing.

GSS Flooring specialises in industrial-strength flooring solutions tailored to manufacturing and engineering environments.

Contact us today for a free quote and upgrade your facility with durable, long-lasting flooring that meets industry demands.